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Watlow EZ-ZONE
®
PM Integrated Controller • 171 • Chapter11Appendix
Controller
P M
__ __ __ __ __ - __ __ __ __
__
__ __
EZ-ZONE
®
Integrated Controller Models
TRU-TUNE+
®
Adaptive Tune, red-green 7-segment displays
Package Size
4 Panel Mount 1/4 DIN
6 Panel Mount 1⁄16 DIN
8 Panel Mount 1⁄8 DIN Vertical
9 Panel Mount 1⁄8 DIN Horizontal
Primary Function
C PID Controller with Universal Input
R PID Controller with Universal Input and Profiling Ramp and Soak
B PID Controller with Universal Input and Profiling Ramp and Soak
and Battery Backup with Real Time Clock
J PID Controller with Thermistor Input
N PID Controller with Thermistor Input and Profiling Ramp and Soak
E PID Controller with Thermistor Input and Profiling Ramp and Soak
and Battery Backup with Real Time Clock
S Custom Firmware
- Options B and E are not available with PM6
Power Supply, Digital Input/Output
1 100 to 240VÅ (ac)
2 100 to 240VÅ (ac) plus 2 Digital I/O points
3 15 to 36VÎ (dc) and 24VÅ (ac)
4 15 to 36VÎ (dc) and 24VÅ (ac), plus 2 Digital I/O points
Output 1 and 2 Hardware Options
Output 1 Output 2
CA Switched dc/open collector None
CH Switched dc/open collector NO-ARC 15 A power control
CC Switched dc/open collector Switched dc
CJ Switched dc/open collector Mechanical relay 5 A, form A
CK Switched dc/open collector Solid-state relay 0.5 A, form A
EA Mechanical relay 5 A, form C None
EH Mechanical relay 5 A, form C NO-ARC 15 A power control
EC Mechanical relay 5 A, form C Switched dc
EJ Mechanical relay 5 A, form C Mechanical relay 5 A, form A
EK Mechanical relay 5 A, form C Solid-state relay 0.5 A, form A
FA Universal process None
FC Universal process Switched dc (cannot use variable time base)
FJ Universal process Mechanical relay 5 A, form A (cannot use variable time base)
FK Universal process Solid-state relay 0.5 A, form A (cannot use variable time base)
AK None Solid-state relay 0.5 A, form A
KH Solid-state relay 0.5 A, form A NO-ARC 15 A power control
KK Solid-state relay 0.5 A, form A Solid-state relay 0.5 A, form A
Communications Options or Additional Digital I/O
A None
C 6 Digital I/O - Not available with PM6
D 6 Digital I/O and EIA-485 Modbus RTU - Not available with PM6
1 EIA 485 Modbus RTU
®
2 Modbus RTU 232/485
3 EtherNet/IP™, Modbus TCP
5 DeviceNet
6 Profibus DP
- Standard Bus EIA-485 always included - all models
Auxilliary Control Functions
A None
C 2
nd
PID Channel with Universal Input - Not available on PM6
J 2
nd
PID Channel with Thermistor Input - Not available on PM6
R Auxillary 2
nd
input (Universal Input)
P Auxillary 2
nd
input (Thermistor Input)
T Current Transformer Input (The following options are Not Valid for outputs 3 & 4: FA, FC, FJ and FK)
L Integrated Limit Controller with Universal Input (Valid options for outputs 3 & 4: CJ, EJ, or AJ only)
M Integrated Limit Controller with Thermistor Input (Valid options for outputs 3 & 4: CJ, EJ, or AJ only)
- PM6 When ordering Communications Options 2 - 6, option A must be ordered above
Auxillary input can be configured for remote set point, back-up sensor, ratio, differential or wet-bulb/dry-bulb input
Output 3 and 4 Hardware Options
Output 3 Output 4
AA None None
AJ None Mechanical relay 5 A, form A
AK None Solid-state relay 0.5 A, form A
CA Switched dc/open collector None
CC Switched dc/open collector Switched dc
CH Switched dc/open collector NO-ARC 15 A power control
CJ Switched dc/open collector Mechanical relay 5 A, form A
CK Switched dc/open collector Solid-state relay 0.5 A, form A
EA Mechanical relay 5 A, form C None
EC Mechanical relay 5 A, form C Switched dc
EH Mechanical relay 5 A, form C NO-ARC 15 A power control
EJ Mechanical relay 5 A, form C Mechanical relay 5 A, form A
EK Mechanical relay 5 A, form C Solid-state relay 0.5 A, form A
FA Universal Process None
FC Universal Process Switched dc (cannot use variable time base)
FJ Universal Process Mechanical relay 5 A, form A (cannot use variable time base)
FK Universal Process Solid-state relay 0.5 A, form A (cannot use variable time base)
KH Solid-state relay 0.5 A, form A NO-ARC 15 A power control
KK Solid-state relay 0.5 A, form A Solid-state relay 0.5 A, form A
- With Communications Options 2 - 6, option AA must be ordered with PM6 above
- Output options CH,EH and KH not available with PM6
Additional Options
A Standard
C Enhanced firmware including: Compressor Control, Cascade, Ratio, Differential, Square-root, Motorized Valve Control without feedback
D Standard with isolated input 1, input 2 always isolated
F Enhanced firmware with isolated input 1, input 2 always isolated
Note: Auxiliary Control Function C or J required for cascade control.
Custom Options
AA Standard EZ-ZONE face plate
AB EZ-ZONE logo and no Watlow name
AC No logo and no Watlow name
12 Class 1, Div. 2 (Not available with Integrated Limit Controller or mechanical relay outputs)
Ordering Information for PM Integrated Controller Models
- User’s Guide 1
- Integrated Controller Models 1
- Safety Information 2
- Warranty 2
- Technical Assistance 2
- Table of Contents 4
- Table of Contents (cont.) 5
- Chapter 1: Overview 7
- DeviceNet 8
- TCP, and Profibus DP 8
- A Conceptual View of the PM 9
- Getting Started Quickly 10
- Functions 11
- Remote Set Point Operation 12
- Function 15
- Chapter 2: Install and Wire 19
- 1/16 DIN (PM6) 19
- 1/4 DIN (PM4) Dimensions 22
- Installation 23
- Chemical Compatibility 24
- Dig I/O 5 & 6 26
- 485 Comms 26
- PM Integrated Isolation Block 27
- Low Power 28
- High Power 28
- Digital Input 5 - 6 28
- Digital Input 7 - 12 29
- Input 1, 2 Thermocouple 29
- Input 1, 2 RTD 29
- Digital Output 7 - 12 32
- Internal Supply 33
- Output 1, 3 Universal Process 34
- Output 2, 4 Switched DC 35
- Quencharc Wiring Example 37
- Ethernet LED Indicators 38
- Activity Status 39
- Link Status 39
- Network Status 39
- Module Status 39
- DeviceNet™ Communications 40
- Profibus DP Communications 42
- EZ-ZONE ST 43
- 2. Double click on Ports 44
- 1/16 (PM6) DIN 45
- 1/8 DIN (PM9) Horizontal 45
- 1/8 DIN (PM8) Vertical 45
- 1/4 DIN (PM4) 45
- Attention Codes 46
- Chapter 4: Home Page 48
- Default Home Page Parameters 48
- Modifying the Home Page 49
- Custom Menu Parameter Options 49
- Modifying the Display Pairs 50
- Header Name Definition 51
- Communication Protocols 52
- Profibus DP 54
- Chapter 5: Operations Page 55
- Chapter 6: Setup Page 70
- Navigating the Setup Page 70
- On (63) 99
- Watlow EZ-ZONE 100
- Chapter 7: Profiling Page 106
- Navigating the Profiling Page 106
- Starting a Profile 107
- Profiling Parameters 109
- Chapter 8: Factory Page 116
- Navigating the Factory Page 116
- Chapter 9: Features 122
- Chapter 9: Features (cont.) 123
- Tuning the PID Parameters 126
- Manual Tuning (cont.) 127
- Autotuning with TRU-TUNE+ 127
- Before Tuning 127
- How to Autotune a Loop 127
- Calibration Offset 128
- Calibration 128
- Filter Time Constant 129
- Sensor Selection 130
- Sensor Backup 130
- Scale High and Scale Low 130
- Range High and Range Low 130
- Receiving a Remote Set Point 131
- Ten Point Linearization 131
- Retransmit 132
- Resetting a Tripped Limit 133
- Control Methods 134
- On-Off Control 135
- Proportional and (P) Control 135
- Dead Band 136
- Dead Band (cont.) 137
- Variable Time Base 137
- Variable Time Base (cont.) 138
- Single Set Point Ramping 138
- Cascade Control 138
- Compressor Control 138
- Input 1 Output 1 139
- Alarm Hysteresis 140
- Alarm Latching 140
- Alarm Silencing 140
- Alarm Blocking 140
- Current Sensing 141
- Open Loop Detection 141
- Programming the EZ Key/s 141
- CIP Implicit Assemblies 146
- Compact Assembly Class 146
- Software Configuration 147
- Searching Network for Devices 148
- Single Loop Control 151
- Example 3: Square Root 152
- Example 4: Ratio 152
- Example 5: Differential 153
- Example 6: Cascade 153
- Curve A (PID) 154
- Curve B (Cascade) 154
- Curve C (Single-control) 154
- Example 8: Vaisala 155
- Motorized Valve Control 156
- Chapter 11: Appendix 157
- CIP Implicit Assembly 163
- Compact Class 1 A through 7 A 165
- Compact Class 1 B through 7 B 166
- Specifications 171
- Dimensions 173
- [`oF;t] Minimum Off Time 94 176
- Series EZ-ZONE 180
- 3 Year Warranty 181
- CUSTOMER 181
- SATISFACTION 181
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