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Watlow EZ-ZONE
®
PM Integrated Controller • 1 • Table of Contents
TC
Table of Contents
Chapter 1: Overview .....................................4
Standard Features and Benefits ...............................4
Optional Features and Benefits ................................5
A Conceptual View of the PM .................................6
Getting Started Quickly .................................... 7
Chapter 2: Install and Wire ................................16
Dimensions ..............................................16
Installation .........................................20
Wiring .................................................. 22
Network Status .....................................36
Module Status ......................................36
Activity Status ......................................36
Link Status ........................................36
Network Status .....................................38
Module Status ......................................38
Chapter 3: Keys and Displays ..............................42
Attention Codes ..........................................43
Chapter 4: Home Page ...................................45
Chapter 5: Operations Page ...............................52
Analog Input Menu ........................................54
Linearization Menu ........................................54
Process Value Menu ....................................... 55
Digital Input/Output Menu ..................................56
Limit Menu ..............................................57
Monitor Menu ............................................ 57
Control Loop Menu ........................................58
Alarm Menu .............................................61
Current Menu ............................................62
Math Menu ..............................................63
Special Output Function Menu ...............................64
Profile Status Menu .......................................65
- User’s Guide 1
- Integrated Controller Models 1
- Safety Information 2
- Warranty 2
- Technical Assistance 2
- Table of Contents 4
- Table of Contents (cont.) 5
- Chapter 1: Overview 7
- DeviceNet 8
- TCP, and Profibus DP 8
- A Conceptual View of the PM 9
- Getting Started Quickly 10
- Functions 11
- Remote Set Point Operation 12
- Function 15
- Chapter 2: Install and Wire 19
- 1/16 DIN (PM6) 19
- 1/4 DIN (PM4) Dimensions 22
- Installation 23
- Chemical Compatibility 24
- Dig I/O 5 & 6 26
- 485 Comms 26
- PM Integrated Isolation Block 27
- Low Power 28
- High Power 28
- Digital Input 5 - 6 28
- Digital Input 7 - 12 29
- Input 1, 2 Thermocouple 29
- Input 1, 2 RTD 29
- Digital Output 7 - 12 32
- Internal Supply 33
- Output 1, 3 Universal Process 34
- Output 2, 4 Switched DC 35
- Quencharc Wiring Example 37
- Ethernet LED Indicators 38
- Activity Status 39
- Link Status 39
- Network Status 39
- Module Status 39
- DeviceNet™ Communications 40
- Profibus DP Communications 42
- EZ-ZONE ST 43
- 2. Double click on Ports 44
- 1/16 (PM6) DIN 45
- 1/8 DIN (PM9) Horizontal 45
- 1/8 DIN (PM8) Vertical 45
- 1/4 DIN (PM4) 45
- Attention Codes 46
- Chapter 4: Home Page 48
- Default Home Page Parameters 48
- Modifying the Home Page 49
- Custom Menu Parameter Options 49
- Modifying the Display Pairs 50
- Header Name Definition 51
- Communication Protocols 52
- Profibus DP 54
- Chapter 5: Operations Page 55
- Chapter 6: Setup Page 70
- Navigating the Setup Page 70
- On (63) 99
- Watlow EZ-ZONE 100
- Chapter 7: Profiling Page 106
- Navigating the Profiling Page 106
- Starting a Profile 107
- Profiling Parameters 109
- Chapter 8: Factory Page 116
- Navigating the Factory Page 116
- Chapter 9: Features 122
- Chapter 9: Features (cont.) 123
- Tuning the PID Parameters 126
- Manual Tuning (cont.) 127
- Autotuning with TRU-TUNE+ 127
- Before Tuning 127
- How to Autotune a Loop 127
- Calibration Offset 128
- Calibration 128
- Filter Time Constant 129
- Sensor Selection 130
- Sensor Backup 130
- Scale High and Scale Low 130
- Range High and Range Low 130
- Receiving a Remote Set Point 131
- Ten Point Linearization 131
- Retransmit 132
- Resetting a Tripped Limit 133
- Control Methods 134
- On-Off Control 135
- Proportional and (P) Control 135
- Dead Band 136
- Dead Band (cont.) 137
- Variable Time Base 137
- Variable Time Base (cont.) 138
- Single Set Point Ramping 138
- Cascade Control 138
- Compressor Control 138
- Input 1 Output 1 139
- Alarm Hysteresis 140
- Alarm Latching 140
- Alarm Silencing 140
- Alarm Blocking 140
- Current Sensing 141
- Open Loop Detection 141
- Programming the EZ Key/s 141
- CIP Implicit Assemblies 146
- Compact Assembly Class 146
- Software Configuration 147
- Searching Network for Devices 148
- Single Loop Control 151
- Example 3: Square Root 152
- Example 4: Ratio 152
- Example 5: Differential 153
- Example 6: Cascade 153
- Curve A (PID) 154
- Curve B (Cascade) 154
- Curve C (Single-control) 154
- Example 8: Vaisala 155
- Motorized Valve Control 156
- Chapter 11: Appendix 157
- CIP Implicit Assembly 163
- Compact Class 1 A through 7 A 165
- Compact Class 1 B through 7 B 166
- Specifications 171
- Dimensions 173
- [`oF;t] Minimum Off Time 94 176
- Series EZ-ZONE 180
- 3 Year Warranty 181
- CUSTOMER 181
- SATISFACTION 181
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